J.P.
All the modern vessels I have sailed on since 1977 seem to use decorative panels made of thin steel coated with a plastic like material and with fire retardant filling forming the sandwich between the two sides of the panel. These panels are fixed top and bottom with special fittings and interlock together. Standing by a new building panamax bulker in Copenhagen in 1977, going on board one day you would see one accommodation deck completely empty with only windows in the bulkheads of the outer accommodation bulkheads and all the service pipes and electrical connections for each cabin sticking up through the deck showing where the individual cabins were going to be. The next day, going back to that same deck you would find a whole deck of virtually completed cabins. The bathroom bases came as a complete moulded piece with toilet and flushing system in place. These were dropped into position and held in place by special instant connection fittings, the sandwich type bulkheads were then clipped into place to form the cabin bulkheads. The bathroom bulkheads came fitted with door, wash basin and mirrored cabinet and the cabin bulkheads came with electric sockets and lighting already installed, the deckhead, again complete with lighting fittings was of similar material and they were the first to be installed. Once all the bulkheads were up, water,sewage and electrical power was connected using a opening panel in the alleyway for each cabin. If the carpet fitters got there first then you got carpet covering the whole cabin deck, if the chippies got there first and fitted the bunk, wardrobe and day bed first then the carpet fitters would grumble as they had to cut the carpet to fit around the already fitted cabin furniture. We had about three weeks standing by before hand over and in those three weeks all the cabins were fitted out. She was a standard design B & W pajamas bulker and basically the yard presented you with a fully functioning and outfitted vessel and if the owner wanted there own brand of, for example radio gear or radar, then that was an extra cost and the owner was only allowed access for his chosen equipment to be fiited after the yard had completely finished their work in the area concerned. After hand over ceremony, that took place in February on the top of no. 7 hatch, we were given 24 hours to empty two forty foot containers of all the company supplied stores. Paint, deck stores, cabin linen and valley supplies, food and dry stores, medical supplies,. Charts and navigation publications etc.The yard charged us quayage for the further 48 hours we stayed and they also withdrew the use of the yard crane to lift all the gear on board after the initial 24 hour period. We sailed with as many Danes on board as crew almost. The deckshad not been painted as they had been covered in snow up to hand over, so we had 5 yard painters and all their painting gear on board, the only radio Comms we had was hard fitted VHF as the radio station was not yard supplied so we had 3 Redifon technicians on board finalising the installation. We also had two yard guarantee engineers with us. All the Danes did the maiden voyage down to Tubarao in Brazil, painting the deck and hatches once we got into decent weather and by slow steaming from Copenhagen the Rado guys managed to get the radio station up and running before we passed Dover where we dropped them off. She was one of the best built and outfitted vessels I was ever on, took two of them out of the yard as 2nd. Mate and each time it was a frantic work up to get everything on board in the 72 hours alloted.
Rgds.
J.A.